Gold Coast Light Rail Stage 2
All Case Studies
Barriers

Gold Coast Light Rail Stage 2

Smith Street Motorway, Gold CoastCPB Contractors
$10,649,750
Project Value
Barriers
Division
Gold Coast Light Rail Stage 2

Project Overview

Supply and construct 20,000m² of concrete and acrylic noise barriers on an active highway corridor. 3,535 concrete panels and 971 acrylic acoustic panels shipped from Europe with a 3-month lead time. Approximately 130 contract variations managed through daily design changes from stakeholders.

The Challenge

This project required Fencepac to respond to real site conditions, stakeholder requirements, and delivery constraints while maintaining quality, safety, and program performance. Our role was not just to build the scope, but to manage the work in a way that kept the broader project moving.

Our Approach

Fencepac coordinated the project through disciplined planning, close communication with the client and adjacent work fronts, and practical site leadership. Design, procurement, programming, and installation were aligned so the team could adapt to changing conditions without losing control of safety or quality.

The Result

The finished outcome reflects what clients expect from Fencepac: a well-managed project, a compliant and durable installation, and a team that can work through complex site conditions while protecting program certainty.

Key Challenges

  • Highway remained fully operational throughout — heavily constrained work space with no room for error on traffic management
  • Mandatory completion 2 months ahead of the Commonwealth Games opening — immovable deadline with national visibility
  • Approximately 130 contract variations driven by daily design changes from multiple stakeholders
  • 3-month lead time on 3,535 concrete and 971 acrylic panels sourced from Europe — no margin for shipping delays or damage

Positive Outcomes

  • 100% on time and on budget — operational 2 months before the Commonwealth Games
  • All 130 variations resolved collaboratively with zero claims or disputes
  • 20,000m² of noise barriers installed on a live highway with zero lost time injuries

Project Team

4p
40 people
Fencepac Team

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